Electrical & Instrumentation Module Overview

Compliance Standards: ISA 5.1 IEC 61537 IEEE 1584 NEC Art. 500 ATEX Directive
FIELD INSTRUMENT JUNCTION BOX (JB MARSHALLING) PLC / DCS CONTROLLER Signal Pulse (4-20mA / HART) Power Supply Flow

This course delivers hands-on technical training on the design, routing, and schematics essential for industrial process plants. Participants will master Piping & Instrumentation Diagram (P&ID) development, 3D cable tray routing, single-line diagrams (SLD), and automated instrument loop generation to bridge electrical power distribution with process automation systems.

Software Tools Covered
AutoCAD Electrical
SPI (INtools)
ETAP
Revit E&I
P&ID Development Map control loops, instrumentation tags, interlocks, and process line symbols effectively.
3D Cable Tray Routing Design spatial pathways for high/low voltage power, control, and signal cabling.
Single-Line Diagrams (SLD) Structure power distribution networks, switchgears, transformers, and protection schemes.
Instrument Loop Generation Produce comprehensive wiring diagrams connecting field instruments to junction boxes and DCS/PLC systems.

Course Logistics & Key Info

Tools & Software Covered

Practical application using AutoCAD Electrical, SmartPlant Instrumentation (INtools), ETAP, and Revit E&I modeling tools.

Target Prerequisites

Designed for Electrical, Instrumentation, and Control Systems engineers, panel designers, and industrial automation technicians.

Capstone Project & Interactive E&I Package Gallery

Toggle through the tabbed visual viewer below to explore the complete engineering package deliverables produced during the practical Capstone Project.

PROCESS & INSTRUMENTATION DIAGRAM (P&ID) FT-101 FV-101 (Control Valve)
ELECTRICAL SINGLE-LINE DIAGRAM (SLD) 11kV MAIN SWG BUS INCOMER CB M
3D MULTI-TIER CABLE TRAY ROUTING High Voltage / Control / Instrumentation Segregated Tiers
AUTOMATED INSTRUMENT LOOP SCHEMATIC FIELD ELEMENT JUNCTION BOX DCS I/O CABINET

Key Learning Capabilities

Smart P&ID Integration

Understand standard ISA 5.1 instrumentation symbology, line numbering, inline instrument specs, and control valve integration.

CV-101
Control Valve CV-101
Loop: L-101 | Size: 3" ANSI 300
Spec: Fail-Closed, Equal %
PT 101
Pressure Transmitter PT-101
Loop: P-101 | Range: 0-10 Bar
Output: 4-20mA HART / ISA 5.1
(Hover tags PT-101 or CV-101 for specs)

Cable Tray Layout & Sizing

Route power, control, and instrumentation cable trays in 3D plant environments while managing fill capacity, bending radii, and separation rules.

HV Power (70% Fill) LV Power (45% Fill) Instrument/Control (55%)
3D BIM Multi-Tier Clearance IEC 61537 Compliant

Power Distribution & SLDs

Draft single-line diagrams detailing main sub-stations, Motor Control Centers (MCC), breaker ratings, and busbar configurations.

11kV Main Busbar A CB1 1250A MCCB CB2 M MCC-1 (75kW)
ETAP SLD Snippet

Loop Diagram Generation

Generate detailed terminal-to-terminal wiring schematics linking primary sensors, transmitters, I/O modules, and control valves.

FIELD (PT-101) JB-01 DCS AI CARD
SmartPlant Automated Wiring Schematics

Hook-Up Diagrams & I/O Lists

Draft installation hook-up drawings, impulse piping details, instrument index databases, and controller I/O assignment schedules.

Process Pipe 3-Way Manifold Differential Press.
Pneumatic / 3D Impulse Piping Hook-Up

Standards & Hazardous Area Design

Apply IEC, IEEE, and NEC codes for electrical safety, ground grid design, and hazardous area classification compliance.

Zone 2 / Div 2 Zone 1 Zone 0 Process Vessel (Continuous Hazard)
ATEX / NEC Hazardous Area Zone Mapping